What machines does a Wet Wipes Converting Line include?

In today’s fast-growing hygiene product market, wet wipes production is booming. From baby care to industrial cleaning, the global demand for wet wipes continues to rise. According to market research, the wet wipes market is projected to exceed USD 30 billion by 2026. But what’s behind this surge in production capability?The answer lies in a powerful, efficient, and fully automated Wet Wipes Converting Line. If you're a manufacturer, supplier, or business owner planning to invest in this industry, understanding the complete lineup of machines involved is critical.In this post, we’ll break down the 7 essential machines that make up a high-performance wet wipes converting line, answer commonly asked questions, and offer expert insights to help you streamline your production process.

1. Unwinding Machine – The Starting Point of Precision

The production journey starts with the unwinding machine, which feeds large rolls of nonwoven fabric into the line. This machine ensures a smooth and tension-controlled flow of material, preventing wrinkles or stretching.

Key Features:

• Automatic tension control

• Web alignment system

• Multiple roll compatibility

Why it matters: A well-controlled unwinding process ensures the wipes remain consistent in thickness and texture.

2. Folding Machine – Creating Compact and Uniform Wipes

Next, the fabric enters the folding machine, where it’s precisely folded into your desired shape: Z-fold, C-fold, or other custom configurations.

Top Benefits:

• High-speed folding (up to 300 meters/min)

• Adjustable fold types

• Inline quality inspection

Stat: Efficient folding can reduce material waste by up to 15%, helping you save on production costs.

3. Slitting and Cutting Machine – Achieving Perfect Dimensions

Once folded, the fabric needs to be cut into individual wipe sheets. The slitting and cutting machine does this with high accuracy and speed.

 Features You Need:

• Adjustable cutting lengths

• Servo-controlled cutting speed

• Precision blades for clean edges

Pro Tip: Investing in a machine with auto-blade sharpening can reduce maintenance downtime by over 20%.

4. Wetting and Liquid Dosing System – Adding the Moisture Magic

This is where the dry fabric turns into functional wet wipes. The wetting system adds the right amount of liquid solution—whether it’s disinfectant, skincare lotion, or cleaning fluid.

Key Features:

• Variable liquid dosing control

• Spray and soaking options

• Multi-liquid handling

Statistic: Studies show that over 80% of consumer complaints about wipes relate to inconsistent wetness, making this step crucial.

5. Stacking or Folding Accumulator – Managing Workflow Like a Pro

To prevent production bottlenecks, a stacking machine or accumulator collects and arranges the processed wipes into neat stacks for easier packaging.

Advantages:

• Adjustable stack heights

• Non-stop operation during reel changes

• Smooth product transfer

This step ensures a continuous, high-speed production line without unnecessary pauses.

6. Packaging Machine – The Final Touch of Hygiene and Branding

Once stacked, wipes move to the packaging machine, which seals them in various formats like single sachets, flow packs, or bulk containers.

Must-Have Features:

• High-speed packing (up to 120 packs per minute)

• Leak-proof sealing

• Customizable pack sizes and designs

Fun Fact: Premium packaging can increase perceived product value by up to 40%, influencing consumer buying decisions.

7. Canister Filling Machine (Optional) – Bulk Packaging for Industrial Wipes

For larger industrial or disinfectant wipes, a canister filling machine loads stacked and wetted wipes into plastic canisters before capping them for shipment.

• Features to Look for:

• Automatic wipe insertion

• Precision liquid filling

• Integrated lid placing and sealing

With rising demand for disinfectant products since 2020, many manufacturers are expanding into canister-packaged wipes for commercial and industrial use.

Wet Wipes Converting Line

FAQs

A:What is the production speed of a typical wet wipes converting line?

Production speed varies by model, but modern lines can process up to 300 cuts per minute with seamless operation.

A:Can I customize the size and folding style of my wipes?

Yes! Most high-end converting lines allow customizable settings for fold patterns, wipe dimensions, and liquid volumes.

 A:Is automation worth the investment?

Absolutely. Full automation can reduce labor costs by up to 50% and significantly increase output consistency and production speed.

Choosing the right wet wipes converting line is more than just buying machines—it’s about investing in efficiency, consistency, and product quality. By understanding each machine’s role—from unwinding and folding to wetting and packaging—you can optimize production, reduce waste, and meet market demand effectively.

For top-tier solutions, companies like SUNY offer fully automated, CE-certified wet wipes production lines tailored to different production scales and budgets.