How to Manufacture Wet Wipes?

Wet wipes may seem simple, but truly stable, large-scale production requires a highly coordinated system of mechanical equipment. From liquid preparation to packaging, every step relies on specialized equipment to ensure hygiene, safety, and consistency. Modern wet wipe production is not about "manual operation," but rather the overall control capabilities of an automated production line.

Liquid Preparation and Non-woven Fabric Processing System: Determining the Basic Quality of the Product

The first core equipment in wet wipe production is the liquid preparation system. Using stainless steel mixing tanks and precise metering devices, purified water and functional ingredients are mixed in the correct proportions, ensuring consistent liquid concentration in every batch. After preparation, the liquid is transported to the main machine through closed pipelines to prevent secondary contamination.

Meanwhile, the non-woven fabric raw material enters the production line through an automatic unwinding device. The equipment folds, pulls, and controls the tension of the non-woven fabric according to the wet wipe specifications, ensuring the fabric remains flat and stable. This stage requires extremely high equipment stability, directly affecting the uniformity of liquid impregnation and the appearance of the finished product.

Impregnation, Cutting, and Counting System: Ensuring Consistency of Each Wet Wipe

Once the non-woven fabric enters the main machine, the core equipment begins to function. Through a quantitative spraying or dipping system, the wet wipe liquid is evenly applied to the fabric, avoiding problems of excessive wetness or uneven distribution. Subsequently, the equipment continuously cuts the fabric according to the set dimensions, ensuring that each wet wipe has the same length and width.

In multi-pack or single-pack production, the counting system automatically completes stacking or single-piece separation, reducing manual intervention. This process is entirely completed by mechanical synchronization and is crucial for the efficiency and yield of wet wipe production.

Automatic Packaging and Quality Control: Achieving True Industrialized Production

The cut wet wipes are directly fed into the automatic packaging equipment. The equipment can achieve single-piece packaging, multi-pack packaging, or box packaging as needed, with secure sealing and a clean appearance. The entire packaging process is completed in a closed environment, effectively controlling hygiene standards.

At the same time, the production line is usually equipped with an online detection system to monitor sealing, dimensions, and operating status in real time. If any abnormality occurs, the equipment can automatically alarm or shut down, ensuring that substandard products do not enter the market.

From liquid preparation to packaging, the essence of wet wipe manufacturing is a highly integrated automated production line. Stable equipment configuration not only determines production efficiency but also determines the long-term competitiveness of wet wipe products in the market.