6 and a Half Lane Wet Wipes Machine in Turkish

The customer is a fast-growing wet wipes manufacturer based in Turkey, focusing on high-volume production of single sachet wet wipes for export markets in Europe and the Middle East.

With increasing demand for travel-size and disposable hygiene products, the customer needed a multi-lane high-speed wet wipes machine to significantly boost output while maintaining stable product quality. Their previous equipment could not meet large-scale production requirements, especially for OEM and private label orders.

• Ultra High-Speed Production Requirement
  The customer required a multi-lane system capable of producing large quantities of wet wipes in a short time.
• Lane Synchronization Complexity
  A 6 and a Half Lane  structure demands precise coordination between lanes to ensure uniform cutting, folding, and packaging.
• Liquid Dosing Accuracy
  Each lane must maintain consistent liquid volume to ensure product quality.
• Space and Layout Constraints
  The solution needed to maximize output within limited factory space.
• Operational Stability
  Continuous high-speed operation required strong system stability and low failure rates.

We supplied a 6 and a Half Lane Wet Wipes Machine, including:

• Multi-Lane Wet Wipes Production System
  Simultaneous production across 6 and a Half Lane to achieve ultra-high output.
• High-Precision Liquid Dosing System
  Ensures accurate and uniform liquid application across all lanes.
• Independent Servo Control for Each Lane
  Guarantees precise synchronization and stable operation.
• Automatic Film Feeding and Cutting System
  Provides accurate film positioning and clean cutting at high speed.
• Advanced Sealing System
  Ensures strong and consistent sealing for each individual sachet.
• PLC Touch Screen Control System
  Real-time monitoring, easy operation, and quick parameter adjustment.

After installation and commissioning, the machine delivered outstanding results:

• Massive Increase in Production Capacity
  Multi-lane design significantly boosted output compared to single-lane machines.
• Stable High-Speed Operation
  The machine runs continuously at high speed with minimal downtime.
• Uniform Product Quality
  Consistent dosing and precise sealing ensure high-quality finished products.
• Reduced Labor Costs
  Automation reduces manual intervention and improves efficiency.
• Efficient Space Utilization
  High output achieved within a compact machine footprint.