Customer Background
The customer is a well-established hygiene product manufacturer in Uzbekistan, supplying wet wipes to supermarkets, pharmacies, and wholesale distributors across Central Asia.
In recent years, the demand for affordable and high-volume back sealing wet wipes has grown rapidly, especially for household cleaning and personal care products. The customer aimed to expand production capacity and improve packaging consistency to compete with imported brands while maintaining cost advantages in the local market.
However, their existing semi-automatic equipment struggled with speed limitations, unstable sealing quality, and high labor dependency.
Project Challenges
- Need for High-Speed Production
The customer required a stable and continuous high-speed output to meet increasing regional demand. - Back Sealing Packaging Accuracy
Back sealing structure demands precise film alignment and sealing pressure to avoid leakage and ensure product appearance. - Cost Control Pressure
The solution had to balance performance with investment cost, ensuring a fast ROI. - Labor Reduction Requirement
The customer wanted to reduce reliance on manual labor and improve production efficiency. - Product Consistency
Uniform liquid dosing and consistent sealing were critical for brand reputation and market expansion.
Equipment Purchased
We provided a customized back sealing wet wipes production line, including:
- Back Sealing Wet Wipes Machine
Integrated folding, dosing, cutting, and back sealing packaging in one system. - High-Precision Liquid Dosing Unit
Ensures even liquid distribution with high accuracy, improving product quality. - Servo-Controlled Film Feeding System
Guarantees stable film tension and precise positioning for perfect back sealing. - Automatic Bag Forming and Sealing System
Achieves tight, clean seals with reduced material waste. - PLC Touch Screen Control System
Enables easy operation, quick parameter adjustment, and multilingual interface. - Optional Date Printing System
Supports flexible coding for production date and batch tracking.

Equipment Performance
After installation and commissioning, the production line delivered strong results:
- Significant Increase in Output
The machine operates at high speed with stable performance, greatly improving production capacity. - Excellent Sealing Quality
Back sealing is firm and uniform, reducing leakage and enhancing product appearance. - Lower Labor Costs
Automated operation reduces manual involvement and improves efficiency. - Stable and Reliable Operation
Continuous production with minimal downtime ensures long-term productivity. - Flexible Production Capability
Easily adapts to different product specifications and packaging sizes.