Wet Wipes Converting and Packing Machine in Turkey

The customer is a mid-to-large scale hygiene product manufacturer located in Turkey, serving both domestic retailers and export markets across Europe and the Middle East.

With increasing demand for private label wet wipes and OEM production, the customer needed to upgrade from a fragmented production setup to a fully integrated converting and packing solution. Their goal was to improve efficiency, reduce production costs, and ensure consistent product quality that meets international standards.

Previously, the customer relied on separate converting and packaging processes, which led to inefficiencies, higher labor costs, and inconsistent output.

• Process Integration Requirement
  The customer needed a seamless solution combining converting (folding, cutting, dosing) and packing into one continuous line.
• High Efficiency Demand
  Increasing order volumes required faster production speed without sacrificing stability.
• Packaging Consistency
  Uniform sealing, accurate liquid dosing, and precise cutting were essential to meet export quality standards.
• Labor Cost Optimization
  The customer aimed to reduce manual operations and improve automation levels.
• Flexible Production Needs
  The machine needed to support different pack sizes, sheet counts, and packaging forma

We delivered a customized wet wipes converting and packing machine, including:

• Integrated Converting Unit
  Handles nonwoven fabric folding, cutting, and feeding with high precision.
• High-Accuracy Liquid Dosing System
  Ensures uniform liquid application with stable performance.
• Automatic Packing Machine
  Completes bag forming, filling, sealing, and output in one continuous process.
• Servo-Controlled Drive System
  Provides stable operation, precise synchronization, and high-speed performance.
• Film Feeding and Tension Control System
  Ensures accurate film positioning and consistent packaging quality.
• PLC Touch Screen Control System
  User-friendly interface with real-time monitoring and easy parameter adjustment.

After installation and commissioning, the machine achieved excellent results:

• Improved Production Efficiency
  The integrated system significantly increased output and reduced production time.
• Consistent Product Quality
  Accurate dosing and stable sealing ensure high-quality finished products.
• Reduced Labor Costs
  Automation minimized manual intervention and improved overall efficiency.
• Smooth and Stable Operation
  The machine runs continuously with low downtime and high reliability.
• Enhanced Flexibility
  Quick adjustments allow the production of various wet wipes specifications.